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Seamless steel tubes quenching and tempering

Quenching and tempering consists of a two-stage heat-treatment process. Stage one includes hardening, in which the steel is austenitized to approximately 900°C and then quickly cooled with water or oil. Stage two consists of tempering the material to obtain the desired material properties. Quenching and tempering achieves a fine-grained and homogeneous microstructure. Quenched and tempered steel is characterized by high strength and good ductility.
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  • Seamless Steel Tube

  • Tenjan

  • Seamless Steel Tube

The small diameter seamless steel tubes has been hardened again heated to a certain temperature, then some method of cooling is called pipe tempering. Its purpose is to eliminate the internal stress generated by quenching, to reduce the hardness and brittleness, to obtain the desired mechanical properties. Tempering is divided into high temperature tempering, middle temperature tempering and low temperature tempering.


Seamless steel pipe tempering after quenching heated to below the critical temperature, holding time, and then cooled in air or oil. Immediately after quenching and tempering is carried out, is also the last step of heat treatment.
① obtain the desired mechanical properties. In general, part of the strength and hardness after quenching is greatly improved, but there is significantly lower ductility and toughness, while the actual working conditions of the parts require good strength and toughness. Select the appropriate tempering temperature after tempering, the required mechanical properties can be obtained;
② stable organization and stable size;
③ eliminate stress.

Tempering category
(1) tempering the hardened steel is heated to 150-50oC, and at this temperature for a certain time, and then cooled in air, tempering used for cutting tools, measuring tools, molds, Rolling and carburizing parts, etc. Eliminate stress due to quenching of steel produced.
(2) tempering the quenched steel is heated to 350 to 450%, after holding for some time to cool down, generally used for all kinds of hot springs and other parts die. The steel to obtain a higher elastic member, a certain toughness and hardness.
(3) heating the steel to high-temperature tempering after quenching to 500 ~ 650oC, after the cooling after heat is mainly used for high strength, high toughness important structural parts, such as spindles, crankshaft, cams, gears and connecting rods. 

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1.Product Description /Specifications

Production Range

Outer Diameter10-120mm (0.4 inch - 4.7 inch)

Wall Thickness1-20mm (0.04 inch - 0.78 inch)

Material / Grade

45# 40Cr 1045 S45C 5140 C45 080M46 520M40 SCr440 42C4 41Cr4

Tolerance

Tolerance ±0.15mmSuperior products ±0.05mm, Can be customized according to customer’s requirements

Technique

Cold Drawn / Cold Rolled

Shape

Round

Further Processing for Steel Tubes

Final Annealing, Cutting, Chamfer, Threading, Inner diameter or Outer Diameter Lathe, Surface Shot Blasting, Laser Marking


2. Product Photos

 40Cr pipe




Cold Drawing

1. Through special alloy steel mould cold drawn forming

2. Small deformation

3. Inside and outside surface bright and clean

4. Hardness moderate

5. Suitable for machining

6. Special shape tube necessary procedure

 

 

Cold Rolling 

Cold Rolling

1. Through the roller repeatedly rolling the outer surface forming

2. Large deformation

3. Outer surface bright with a mirror effect

4. High hardness

5. Suitable for terminal products

6. High surface requirement tube necessary procedure



Combination of Cold Drawing and Cold Rolling

1. High-end products adopt the combination mode of cold drawn and cold rolled.

2. Suitable for subsequent machining

3. Perfect surface

Examples: rifle barrel, shock absorber


4. International Steel Grade Table

International Steel Grade Table


China

 ASTM A519

DIN

JIS 3445

JIS G4051

Carbon Steel

10#

1010

DIN C10/CK10

STKM11A

S10C

20#

1020

DIN C22/CK22

STKM12A/STKM12B/      STKM12C

S20C

25#

1026


STKM13A/STKM13B/ STKM13C

S25C

35#

1035

DIN C35/CK35


S35C

45#

1045

DIN C45/CK45


S45C

55#




S55C

CF53

1050

CF53



Q235B





Q235C





A105











Alloy Steel

16Mn(Q345B


St52



20Cr

5120

20Cr4 (EN 10084-1998)

JIS SCr420( JIS G4053)


40Cr

5140

41Cr4(1.7035)

JIS SCr440( JIS G4053)


15CrMo


15CrMo4

SCM415 (JIS 4053)


20CrMo


25CrMo4(1.7218)

SCM420 (JIS 4053)


28CrMo





30CrMo

4130




35CrMo

4135

35CrMo4(1.7220)

SCM432/SCRRM3


42CrMo

4140

42CrMo4(1.7225)

SCM4


20CrMnTi





40MnMoV





20Mn2





ZF6


16MnCr5(1.7131)



16MnCr5





20MnCr5





38Mn2V





36Mn2V





09CrCuSb(ND钢)











Steel Tube Standard

Seamless Steel Tubes for Structural Purposes   

GB/T 8162-2018

ASTM A519

DIN17121/EN 10297-1

JIS3441/JIS3444/JIS3445


Seamless Steel Pipes for Liquid Service   GB/T 8163-2018

ASTM A106




Seamless Cold-drawn or Cold-rolled Steel Tubes for Precision Applications

 GB/T 3639-2009


DIN1629/DIN2391           / EN 10305-1



Cold Drawn Shaped Steel Tubes

GB/T 3094-2012

ASTM A500 / ASME SA500




Seamless Steel Tubes for Automobile Stabilizer Bar

GB/T 33821-2017





Rebar Coupler Standard

Couplers for Rebar Mechanical Splicing

JG/T 163-2013





 



Our Certificate:

ISO9001 IATF16949
ISO 9001  IATF 16949


                                                                                                 

Why Choose Tenjan?

(1) Large Scale Production,Strong R&D Capability

The annual production capacity can reach 60,000 tons under years of development. Every-year R&D investment and a team of technicians enable Tenjan with strong R&D capability. Tenjan has full system of production with advanced equipment, such as perforation, pickling, cold rolling, cold drawing, straightening, flaw detection, tensile test and machining.

 

(2) Quality Control 

Every batch of products can be traced and guaranteed by the raw material certificate and steel tube quality certificate. Complete quality control system, following ISO9001, to ensure a full inspection process such as pull force test, chemical composition test and eddy current detection.

 

(3) Certification

The chairman of Tenjan, Mr. Wensheng Gu, is one of the major constitutors of national standard Couplers for Rebar Mechanical Splicing JG/T 163-2013. And Tenjan has won the Quality System Certificates of ISO9001 and IATF16949.

 

(4) Major Customer Case

We have long-term relationship with customers such as BMW, MCC, CNNP, CRRC, Midea, Sinohydro, China Pingmei, China Academy of Building Research and so on.

 

(5) Export Countries

Our products were exported to Europe, America, Japan, South Korea, The Middle East, Southeast Asia and in total six continents over 20 countries, and which has been consistently trusted by customers.

 

(6) Customer Service

Tenjan provides considerate service to every customer with fast feedback, quality track and technical support.  


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